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Address: No. 1518, East Chengdu Avenue, North Kalun District, Changchun City, Jilin Province
Contact: Feng Junshan
Phone:13504314831
Email:junshan.feng@ccfengtai.com
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Polyurethane Self-Skinning Series
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Detailed information
Core advantages
- Unified structural performance: After being molded using a foam-molding process, the surface naturally forms a dense, smooth, and tough skin layer, while the interior features a porous, elastic core layer. This design achieves the dual characteristics of “outer abrasion resistance and inner cushioning” without the need for additional processing, ensuring a high degree of alignment between structure and performance.
- Convenient and efficient molding: The production process integrates foaming and skinning procedures, enabling one-step molding to complete the product fabrication without the need for subsequent coating, grinding, or other finishing steps, thereby simplifying the production workflow and boosting batch production efficiency.
- Excellent surface characteristics: The skin has a uniform texture and a comfortable feel, with excellent resistance to dirt and easy cleanability. In daily use, stains can be easily wiped away, resulting in low maintenance costs.
- Wide adjustable performance range: By adjusting the polyurethane compound formulation and molding process, it is possible to flexibly control the thickness of the skin layer, the density of the core layer, and the overall hardness, enabling the production of products ranging from soft and elastic to moderately rigid, thus catering to a variety of application requirements.
Highlight advantages
- Highly adaptable in shape: It can accommodate complex mold geometries, precisely replicate mold details, and produce parts with various structures such as curved surfaces and irregular shapes, meeting the aesthetic design requirements of diverse products.
- Excellent user experience: The outer layer offers a smooth, warm touch that’s neither stiff nor harsh; the core layer has just the right amount of elasticity to closely conform to the body’s contours, providing both support and comfort—making it especially well-suited for components that come into direct contact with the human body.
- Durable and reliable: The outer layer boasts excellent abrasion resistance and anti-aging properties, making it unlikely to crack or peel off even after prolonged use. The core layer exhibits slow elastic degradation, ensuring stable cushioning performance and extending the product’s service life.
- Reasonable cost control: The integrated molding process reduces process costs and material waste, while achieving high raw material utilization. This allows for excellent performance while also ensuring production cost-effectiveness.
Main application scenarios
1. Automotive interior field
Used for manufacturing car steering wheels, seat headrests, armrests, door panel cushioning, and other components, these materials enhance the driving and riding experience with their comfortable tactile feel and excellent wear resistance. At the same time, they can easily accommodate the complex design requirements of automotive interiors.
2. Furniture and Home Furnishings sector
These components—such as sofa armrests, mattress edges, seat backrests, and coffee table corners—are designed to offer both excellent support and comfort, while their easy-to-clean surfaces make them perfectly suited for everyday home use.
3. Medical Device Field
Suitable for wheelchair armrests, walker handles, contact parts of rehabilitation equipment, and more, this material offers a warm and smooth surface feel along with stable elasticity, enhancing patient comfort. Its dirt-resistant properties also meet the stringent hygiene requirements of medical environments.
4. Fitness and Sports field
The grips for fitness equipment, cushioning components for sports protective gear, yoga aids, and other similar products feature excellent wear resistance, slip resistance, and moderate elasticity, making them well-suited to the forces and usage demands encountered during exercise.
5. Daily Use and Leisure field
It is used to manufacture toy casings, pet products (such as cushioning components for pet beds), leisure seat accessories, and more. This molding process is flexible, safe, and durable, meeting the usage requirements of various product categories.
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